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Hydraulic Flying Die systems, designed and manufactured by Hill Engineering, provide exceptional accuracy and offer you greater flexibility for system design. We manufacture both “Unitized” self-contained die/press hydraulic units, as well as flying hydraulic presses. Our ability to design and build roll forming die systems using the latest high speed hydraulic technology and electronic controls allows us to provide additional ways to solve your production problems.
The Hill Engineering In-line Flying Dimple-Free Tube Cutoff is an affordable “duo-cut” cutoff with “closed loop” electronic measuring/accelerator with Line speeds up to 250 F.P.M. and is available in the following configurations in addition to our stationary (recut) “duo-cut” with programmable feeder:
Heavy Duty Flying Saws are ideal for cutting-to-length steel welded closed shapes and tubing in-line. Also perfect for office partitions, welded roll formed shape and tubes where quality of cut is more important than overall speeds of cut.
Hill Engineering can utilize various Mechanical Press types within the Formtek family of brands for pre-notch/pre-punch/pre-cut/embossing applications, as well as product cut-off applications. Four-post, two-post, open-throat, tilt type, or commercial presses from various manufacturers can be reviewed to solve our customer’s application.
Pull-Through Rotary Punch Systems from Hill Engineering suit a range of continuous pattern and high-speed applications such as building products, metal construction and filter media, among others. This more common style of rotary system is designed for punching or lancing a continuous pattern, especially dense patterns such as oil filters, corner bead or soffit. Features of these systems include:
Like any Hill Engineering equipment and tooling solution, Pull-Through Rotary Punch Systems are available as stand-alone machinery or integrated with your existing line, used machine, or as part of a turn-key Formtek system.
Roof panel & floor decking flying cutoff dies since the 1950’s. Standard designs or custom engineered for special shapes. Best valves in the industry – quality of cut, long runs, reasonable prices.
The Hill Engineering Tube Cutoff Hydraulic Die/Press System is an “in-line” system which features a blade that cuts through a pre-notched opening. Photocell drops mechanical pickup into correct opening to relate pre-notch pattern to cutoff ends.
Tishken Mechanical Presses are a versatile, robust option for roll forming and tube mill systems. Notch presses can pierce, notch, emboss or add other engineered features to the product, either before (pre-notch) or after (post-notch) the roll former, however the application may require. Cutoff presses can cut formed sections to required lengths in a flying die operation, so the roll forming machine never stops.
The Tishken HMW Medium Duty Roll Forming Systems cover the range of medium moldings. These machines have more depth range than the MLW series. Light gauge, wide stock may be easily formed without loss of shaft rigidity. Horizontal roll space is well proportioned for smooth and accurate flow of metal from one pass to another to produce an accurate form even on deep irregular shapes. Like all other models, they are built as a complete “ready to run” package, ruggedly constructed for long life and minimum maintenance. Refrigerator shelving supports, store fixture components are a couple common applications for the HMW Series roll forming machines.
