Roll Tooling and Dies

Roll Tooling

Formtek’s staff of tooling engineers has a century of experience in the design of complex roll formed shapes, tube and pipe needs. We utilize this experience, along with the latest CAD software, to design the tooling specific to each application. In addition, all the tooling that is designed by Formtek is made by Formtek. We have a complete machine shop equipped with state-of-the-art multi-axis CNC turning centers, EDM machines, and high speed finishing lathes. And with the variety of roll formers from all of our brands at our facility, we can test all tooling sets prior to shipment. This ensures that the tooling is capable of producing parts that meet expectations far before the tooling ships.

In addition to the design and manufacture of new and replacement tooling, Formtek also provides an extensive service of regrinds, for the tube and pipe industry, as well as high volume roll forming and flux cored wire applications. We can also provide value added engineering to our tooling to accommodate new material requirements such as wear resistant coatings, modification designs of existing tooling sets, and more.

Related Brands

All Formtek brands offer Roll Tooling and Dies for their specific solutions. Additionally, the integration of all brand solutions under the Formtek umbrella allows for us to utilize the specific competencies of each brand to design and manufacture tooling and dies for any brand solution. Click the logos to learn more about the Roll Forming Solutions available from each of our brands.

formtek b&k logoformtek dalhstrom logo
formtek hill engineering logoformtek lockformer custom machinery logo
formtek tishken logoformtek winpro logo
formtek yoder logo


In addition to our Roll Tooling solutions, Formtek also specializes in the design and manufacturing of other unique alternatives for solving production problems such as stamping dies, progressive dies, in-line punching dies, and cutoff die systems for roll forming. We also design and manufacture hydraulic die/press systems, hydraulic tube cutoffs, rotary punching machines, and special machines (turnkey systems) to punch, swage, form, and notch roll formed parts or tubing. No matter your application or process, we can develop a tooling solution that meets or exceeds your specifications for quality and productivity.

Integrated Systems From Formtek

Formtek's family of brands deliver a wide range of metal forming and fabricating solutions. Through Formtek, individual machines and systems from B&K, Dahlstrom, Hill Engineering, Lockformer Custom Machinery, Tishken, Winpro, and Yoder can be seamlessly integrated to deliver optimal results for your operations.

Roll Forming and Flexible Fabrication Systems

Formtek can integrate multiple fabricating processes and systems from B&K, Dahlstrom, Hill Engineering, Lockformer Custom Machinery, Tishken, Winpro, and Yoder to streamline and reduce the labor in your manufacturing operations. Whether it is flexible fabricating or roll formed products, Formtek can engineer and build a complete manufacturing system, from coil or sheet handling through finished product, for your application.

Consolidate Notching and Fastening Operations

The systems can be complex, involving multiple notching, bending and/or roll forming machines with welding, such as the production of office furniture wall partitions. Such systems may eliminate a dozen or more manual operations. Digital controls and batch production capabilities can allow the process to vary position and quantities of engineered features without setup time.

Eliminate Multiple Press Brake Operations

These integrated roll forming and flexible fabrication systems from Formtek can be as simple as manufacturing roof panels or shelves by hand feeding metal sheets into the roll former.

Engineered To Order

Each Formtek System is designed and manufactured to optimize the processing of your products.

Featured Roll Tooling & Dies

Hill Engineering Driven Rotary Punch System

hill engineering logo

Hill Engineering Flying Cutoff and End Punching Dies

hill engineering logo

Hill Engineering Flying Post-Punch Dies

Industries Served with Formtek Roll Tooling and Dies

Formtek provides tailored roll tooling and die solutions for a wide array of industries — each designed and manufactured to meet your specific operational needs.

Get a Quote

Need help with a budget estimate to determine overall equipment costs to evaluate if your project can be justified? Looking for a firm or detailed quote for your equipment needs? Please reach out — we’d be happy to help.


Have questions about our machinery and equipment? Looking for help on a unique application? Please don’t hesitate to reach out — we’d love to help.